oil pellet boiler for fertilizer plant

Biomass pellet boiler for fertilizer plant case:

The animal feed plant has a seasonal operation, but a relatively consistent load profile. The peak load is for 850 kg/hour of saturated steam at 8 barg (~650 kW see Figure 3). There is a much smaller load required for longer periods for miscellaneous process steam. The load is currently supplied by a very old light fuel oil (LFO) boiler. The load profile here facilitates an almost complete switch from LFO to biomass. 96% of the steam requirement would be covered by a 650kW biomass boiler. A small oil boiler, or built-in oil burner in the biomass steam boiler would be required to meet the smaller steam loads which would not be met efficiently by the biomass boiler. A straight-forward moving grate boiler with fire-tube heat exchangers can be used. The range of suppliers of biomass steam boiler equipment is limited below 1MW thermal as economies of scale are diminished below this level – a 650 kW boiler costs almost the same as a 1MW boiler.

How to improve the thermal efficiency of pellet boiler for fertilizer plant?

Boiler design efficiency in the engineer design phase, and in general, the actual operation and the initial design thermal efficiency are similar. For example, oil and gas furnace efficiency is greater than 92%, and circulating fluidized bed boiler efficiency is usually higher than 88%. However, boiler efficiency is not fixed. If your equipment is operating at less than design efficiency, then measures can be taken to improve boiler thermal efficiency.

6MW YQW series gas-fired thermal oil heater project for food industryThe rapid development of the food industry is inseparable from the strong support of the pellet boiler for fertilizer plant system, which is one of the important production line equipment for the plant extraction process. Founded in 1995, Damin Food (Zhangzhou) Co., Ltd. is an international enterprise group specializing in deep processing of natural plants which integrates R&D, production and sales. Its products are exported to the United States, Japan, Europe and other countries and regions. It is an international supplier of many large-scale food and beverage, restaurant chain and health care products pharmaceutical companies.Damin Foods is committed to producing healthy and natural products and creating a healthy lifestyle that returns to nature. Therefore, Damin Foods attaches great importance to its own green development, and adheres to the environmental protection concept in the selection of boiler equipment. It plans to introduce environmentally friendly boilers that use clean energy natural gas as fuel. After understanding their actual needs, ZOZEN tailored the technical solution for Damin Foods: newly construct four sets of 5 million kcal YQW series thermal oil heaters. This series of gas-fired thermal oil heaters has the characteristics of high temperature and low pressure. In the process of plant extraction, high temperature steam is used to complete the sterilization process of plant concentrate, which fully meets the temperature requirements of Dagu food production line. The tail of the heater is also equipped with waste heat recovery devices. By recycling the waste heat of high-temperature flue gas, the heat energy loss is greatly reduced, and the overall thermal efficiency of the heater is increased to over 95%.

In order to improve ambient air quality in the region, Linfen City, Shanxi Province with the actual situation, issued a notice "Linfen City in 2019 iron and steel, coking industry depth reduction plan". "Program" is mentioned, requiring all enterprises in the implementation of the transformation process of governance, compliance with the target, select advanced, mature, stable, and reliable control technology implementation of the transformation.

1, the end of June 2019, to complete the iron making and steel making ultra-low emissions transformation; the end of October 2019, the completion of the sintering head (pellet sintering) transformation of the ultra-low emissions.

Acceptance criteria: sintering (pellet) smoke particulate matter, sulfur dioxide, nitrogen oxide emissions in the reference oxygen concentration of not higher than 16% under the conditions (18%) of 10mg /, 35mg /, 50mg / m3; iron, other processes steelmaking emissions of particulate matter, sulfur dioxide, nitrogen oxides emission concentration is not higher than a standard 10mg / m3,50mg / m3,200mg / m3 of.

2, before the end of October 2019, the city's iron and steel enterprises to fully complete management and monitoring of fugitive emissions, fugitive emissions control, control, governance intelligent integration platform built

Acceptance criteria: transformation, steel companies outside the main source of fugitive emissions at 1 m, the particle concentration is less than 5mg / m3; the concentration of particulate matter emissions by organized collection after treatment is less than 10mg / m3.

3, the end of June 2019, to complete the coke pushing, coke ultra-low emissions of other transformation step; the end of October 2019, to complete the transformation of ultra-low emissions oven chimney.

Acceptance criteria: coke chimney particulate matter, sulfur dioxide, nitrogen oxide emissions in the reference oxygen concentration of not higher than 10mg / m3,30mg / m3,130mg / m3 under the conditions of 8%; coke oven coal, coke pushing step particulate matter emission is not higher than a standard concentration of 10mg / m3 of.

4, before the end of October 2019, the city's coking enterprises fully completed fugitive emission control and monitoring, fugitive emissions control, control, governance intelligent integration platform.

Acceptance criteria: transformation, mainly coking fugitive emission sources outside 1 m, the particle concentration is less than 5mg / m3; the concentration of particulate matter emissions by organized collection after treatment is less than 10mg / m3.

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