small scale coal steam boiler

Our Client from Russia, visited our factory, the boiler manufacturing line. Considering their snack food factory daily steam requirements and rice corn cob biomass fuel advantages, our engineer recommended 4 ton DZL series biomass boiler for him. DZL series biomass boiler, can burn coal fuel and biomass fuel together. This can save fuels costs, and enhance boiler thermal effect. Another feature is DZL series structure, the packaged boiler is easy to ship, small land occupation. We reach an agreements to delivery this boiler in 45 days after receiving the order payments. We can delivery this boiler by load or by sea into Russia. Its is a kind of chain grate boiler, running biomass fuels into its chamber by chain grate. In our company, coal and biomass boiler thermal transferring efficiency can reach 85%.

At 10:00 on September 6 and more, Harbin, a business is the purchase of a new boiler equipment installation, commissioning process when staff at a boiler pressure gauge index found that the performance of the boiler abnormal, but not so the commissioning personnel when the next step, a sudden loud noise, boiler explosion, a huge flame and furnace pressure debugging of oil spray everywhere, four commissioning personnel are subject to varying degrees of injuries, was taken to hospital for treatment .

Boiler is an energy conversion device, by entering the fuel to the boiler, chemical energy, power, etc., outputs a constant steam heat, hot water or organic heat carrier, to provide support for the heat industries. Meanwhile, the boiler is also a special equipment has a certain risk, when the boiler installation, commissioning, operation, etc., be sure to boiler operation safety first.

Now, Xiao Bian to operational safety considerations gas boiler summarize, we can refer to.

First, start, boost, steam supply

1, before the start of the preparatory work

Internal and external check: Check boiler, burner, a good state of the accessory device; action safety accessories, each of the valves, such as flexible instruments, the correct position.

Check the line voltage to meet the requirements, a variety of normal switch position, respectively, various auxiliary pump starts operating, the burner fan, oil pump is normal.

Boiler Feed: exhaust valve opening, to ensure the normal water level (just below the water level).

2, start

Firstly purging the furnace, induced draft fan suction time is usually about 10 minutes to ensure that no residual gas in the furnace, passing substitutions, and ignition for combustion air supply.

After firing is completed according to the adjustment amount of load required for combustion, the boiler into normal operation.

During startup, to closely monitor changes in water level, water boiler accident or occurrence textile full of water accidents.

Second, the normal operation

1, the water level

Fuel gas-fired boiler water table should be the red line indicating the high, medium and low water level, the operation shall not exceed the maximum safe level or below the minimum safe level.

Rinse water table at least once per shift, when there is suspicion of running water, rinse should always check.

2, steam pressure

Red lines indicate the working pressure gauge should have, so sensitive and reliable, the trap should be flushed at least once a week.

3, safety valve

Safety valve should seal intact, no leakage; once a week manually (or automatically) emission test, and begin start pressure, opening pressure, reseating pressure and test time, participants, etc credited maintenance log book u, for future reference .

4, sewage

Proceed as boiler water quality requirements of water quality testing personnel under the guidance of class 1 or 2 times sewage, sewage incident not too long, generally no more than 10 minutes.

Sewage should (preferably when shutdown), should be closely monitored sewage water level changes, and pay attention to safety at the time of low load, low pressure, high water level.

Many boilers when sharing a sewage mains, while sewage is prohibited.

Third, shutdown

1, the normal shutdown

After normal boiler shutdown should generally be reduced boiler load operation, press the boiler shutdown procedure. Actuated pump water to high water level, pressure steam boiler to be dropped after 0.3MPa flushing water table and sewerage operations, and finally close the raft, cut off the power supply control cabinet, wipe equipment, clean up the environment and health, For water, the water temperature should be below after 70 ℃, before proceeding.

2, emergency shutdown

When the boiler operation in the following situations should immediately shutdown:

Furnace water level drops below the minimum water level gauge visible edges.

Increasing water supply and other measures, but digital still continue to fall.

Boiler water level exceeds the highest visible water table level (full of water), the water still can not see the water level.

All water supply system water pump failure or malfunction, not water to the boiler.

Water gauge or safety valve all the failures.

Endanger the boiler element is damaged and the safety of operating personnel.

Combustion equipment damage, or furnace wall collapse and other red-hot boiler structure is a serious threat to the safe operation of the boiler.

Other anomalies endanger the safe operation of the boiler.

3, maintenance

Before maintenance work should be well prepared, as before entering the drum interior work, must be of sufficient strength to connect all of the metal blocking plate spaced reliable steam, water, sewage and other operation of the boiler pipes, and the drum manholes and hand holes (boiler shell) is opened, so that air convection period.

After the completion of preparations to repair. Should ensure that the quarterly frequency of boiler maintenance and repair of the year.

Advances in technology to the boiler industry into new and innovative ideas, now the boiler manufacturers boiler are easy targets toward the operation forward, but in the use of the boiler, improper operation or other quality problems still exist, these failures will It is causing the direct cause of the explosion boilers. Therefore, when using the boiler must be in strict accordance with safety practices boiler, security incidents strangled in the cradle.

6 tph WNS condensing gas-fired fire tube boiler project for chemical industrySichuan New Torch Chemical Co., Ltd. is mainly engaged in the research and development of hydrogen isotope products, providing safe, stable and high-quality products such as heavy water, deuterium generation reagents and high-purity hydrogen sulfide to the national defense cause. The production process of these chemical products is inseparable from the steam heat source provided by the boiler, which is one of the main power equipment on its production line.In the face of increasingly serious environmental pollution problems, China has continuously promoted the "coal to gas" policy. New Torch Chemical actively responded to environmental protection policies and decided to introduce small scale coal steam boilers that use clean energy as fuel. After understanding the demand and actual working conditions of Sichuan New Torch, ZOZEN recommended WNS series condensing gas-fired steam boiler. This series of gas-fired boilers adopts the structure of single drum, vertical type and wet back, which is safe and reliable. The combustion chamber adopts a large-diameter corrugated furnace to ensure full combustion of the fuel. With the advanced low NOx burner, it is easy to achieve low emissions of NOx ≤ 30mg/m³. In addition, ZOZEN installed energy-saving equipment at the tail of the flue according to the actual working conditions, so that the boiler thermal efficiency is as high as 98% or more, which is 5% higher than the similar boiler system on the market. Besides, the packaged characteristic of the boiler greatly shorten the installation cycle and reduce the installation cost.

Narrative Gas Gas stove three steam transformation of energy-saving methods in recent years, with the continuous development of the boiler industry, a variety of devices including gas, including gas-steam oven has been further developed and applied. We know that each device can produce a wide range of applications, and can be explained. With their own advantages, the main advantage of what we are talking about today is a gas oil furnace? According to reports, it can be learned, gas furnace gas and steam coal ash accumulation is not required, thus eliminating area. When the gas for a fuel delivery gas steam oven, other auxiliary machines less, low-power, continuous operation time is short, and therefore at a high level, saving electricity. Production of heat transfer oil boiler. Others because the gas will now be run out of gas and steam road dust and pollution, natural gas is used as a clean energy source. In the Gas Gas steam oven operation, no pollution, and it is easy to achieve. Nightly environmental needs. Steam Gas Gas stove three energy-saving methods: a: heat pipe heat recovery boiler technology tube warm end of the heat recovery boiler installed in the mouth, high temperature flue gas generated during operation of the boiler can be recycled, cleaning, recycling heat boiler thermal efficiency can be improved. Reduce fuel consumption, save energy. And in the process, it can reduce exhaust emissions, reducing environmental pollution, to achieve environmental protection. II: Use scaling, cleaning technology uses boiler detergents, electronic antifouling agent, softened water treatment apparatus, optimize the steam cycle system, removal of calcium and magnesium ions, demineralized water, to reduce scale formation, to control the discharge of sewage. boiler. rate. 3: Use fuel additive which is added some additives in the fuel, gas and steam gas furnace design is to optimize the fuel, thereby reducing the size of the boiler, improving the thermal efficiency.

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