industrial steam boiler manufacture

Fluidized Bed

At the bottom of the boiler furnace there is a bed of inert material. Bed is where the coal or fuel spreads. Air supply is from under the bed at high pressure. This lifts the bed material and the coal particles and keeps it in suspension. The coal combustion takes place in this suspended condition. This is the Fluidized bed.

Gas boiler target pressure fluctuation of issues related to the target pressure is the vapor pressure of the gas boiler size needed to get the actual site. To pay attention to the following points: 1, the steam pressure is directly related to the quality of steam, steam pressure 1.0Mpa as a watershed, 1.0Mpa or less, the lower the vapor pressure, the worse the steam quality; 10Mpa above, the higher the vapor pressure, the worse the quality of steam . Meanwhile, the boiler load can directly affect the quality of steam: 2, at a vapor pressure of boiler water salinity and certain conditions, the boiler load increases, the amount of water vapor with a small amount tends to increase. If you overload the boiler is running, it will be a serious deterioration in the quality of steam. 3, the steam containing impurities damage caused by excessive heat, reduce the heat transfer capability, it will wall temperature exceeds the critical limit temperature to allow the metal, leading to over-temperature burn smoke tube. Steam ranging from the endothermic reduction, overheating temperature decreases, the exhaust gas temperature increases, reducing boiler efficiency. First, a common cause pressure fluctuations: 1 different manufacturing lines; 2 boilers used in combination can cause pressure adjustment... II Solution: modified if necessary according to the actual pressure, it should be carried out within a small range stepwise correction, e.g. 0.02 adjusted up or down. Third, the professional advice: It is recommended to run at a higher pressure, increasing the pressure relief valve at the end. High-voltage transmission principle, the use of low pressure. 1, the advantages of the high pressure steam conduit delivering steam A. The small-diameter, heat loss;. B steam pipe lower costs, support costs less, low labor cost;. C lower cost insulation pipe;. D reduced pressure by using point may be obtained drier steam;. E high pressure boiler is easier to achieve optimum operation, higher operating efficiency;. F increase the heat storage capacity of the boiler, is easy to handle changes in load, and to reduce the priming with water possibility. 2, the low pressure steam pressure reduction A. advantages may be provided in a greater proportion of the steam latent heat;. B reducing the pressure of condensed water can be reduced calories, reduced secondary steam;. C under reduced pressure vapor after having a higher dry degree.

Gas hot water boiler safe operation of the precautions which the following are a few precautions and accident prone: a convection tube, water wall tube blasting reasons: l, substandard materials; installation does not meet regulatory requirements. The layered wall, does not reach the level of weld quality requirements, and other remnants of the inner tube. Wall causing local overheating and burn; 2, feed water quality does not meet standards. Resulting in scaling the wall structure, affect the heat transfer. And cause the wall temperature of the superheated blasting; 3, due to wear of fly ash. So that the wall thickness reduction; 4, fire shutdown heated too fast or too fast, so that the uneven thermal expansion of the tubes. Causing weld cracking; 5, the boiler load is too high, resulting in uneven burning and the outer tube squib severe coking and other reasons. Preventive measures squib: l, before the installation of the pipe rigorous re-examination, have welding welding process instructions; welding quality to meet the design requirements. After the pipe installation to test the pipeline through the ball, passing rate of 100%. 2, to strengthen the water quality management, a test class and demineralized water to achieve the water quality standards, regular inspection and regular elimination of scale and sewage; 3, water wall tubes and pipes to regularly check the exhaust convection, found deformed or thinned tube to be replaced, keeping in mind that the quality of maintenance, must comply with regulatory requirements; 4, the boiler can not work overload control (predetermined limit), attention furnace combustion process, the combustion to ensure homogeneous, stable; 5, note that the tube coking conditions. To achieve timely clear focus and pay attention to leakage. Second, the hot water boiler explosion: the explosion is very serious accident. Damage to equipment and buildings and heating systems are serious. And often resulting in casualties. Analysis following aspects: 1, design and manufacturing problems; a poorly designed, the uneven distribution of traffic in each circulation circuit. Heat too much deviation, solder angular, square, flat plate structure, the steel does not meet the requirements; good manufacturing and repair process. In particular dismay welding quality cells prone to rupture; 2, boiler overpressure eleven operating pressure exceeds the allowable working pressure. Stress plate (internal pressure) higher than the ultimate strength of the steel sheet caused cracking. The main reason is the failure of a safety valve, pressure gauge malfunction, Station Gauges indicate the error. Operating personnel did not take appropriate measures. Not strong sense of responsibility caused; 3, overheating; burned steel overheating broken, or too thick scale is mainly due to the water pan grease or other debris caused by blockage heating surface; 4, corrosion; inner and outer surfaces being coated plates severe corrosion of the steel sheet thickness reduction, the steel sheet insufficient strength caused by rupture; for the above reasons. Summarize a few precautions: l, for manufacturing defects in the design should take the following measures: First, reasonable design. Second, strict related materials, the preparation of three is correct manufacturing processes and process specification cards (including repair), to establish the necessary regulatory Fourth, Fifth, to improve the quality and sense of responsibility of the operators and managers; 2, to prevent overpressure . To ensure safety valve sensitivity and reliability. Regular automatic drainage time. Identify problems in time, also installed on a standard gauge for comparison. And regularly into the metering department inspection; 3, to prevent overheating. You must configure effective water treatment equipment and the establishment of the necessary rules and regulations. So that the boiler is not less furring furring and no accumulation of grease. To check the fouling situation boiler outage. If the scale. You must be promptly cleaned. Scale in order to avoid accretion; 4, preventing internal corrosion. Hot water boiler for larger capacity. The method uses thermal oxygen or chemical oxygen to resolve. In addition. To check the situation of internal and external corrosion. The extent of corrosion repair method such as pile up or Wabu according to (do this before the law, there must be approved by the technical units of the total work program and report to the local supervision departments boiler). To prevent the boiler explosion, regularly carry out the necessary checks on the boiler, at the same time, the boiler management departments should formulate effective measures, operators and managers must strictly enforce minor accidents occurred after the boiler shutdown for maintenance. Tell us about the repair of hot water boiler. 1, when the shutdown may not stop the pump immediately. To be checked after repairs boiler water temperature must be lower than the pump can be stopped when the 50 ℃, at the same time to turn off the water supply valves and heat supply network backwater valve and release the water pot. 2, before entering the boiler, the water must be emptied of all its boiler, sewage emptying all open. Manholes drum, hand holes headers have opened to air convection over time. To enter the interior work, you must pay attention: when someone is working inside. In certain drum outside a supervised. 3, before entering the combustion chamber or flue work. Ventilation must be taken, anti-virus, fire, explosion and other measures. And the total flue chimney flue or other operation of the boiler is connected to the gates are closed tightly. 4, voltage security lighting to use. If the flue inside the drum and more humid. Lighting voltage can not exceed 12V. If dry, the lighting voltage can not exceed 36V. But also have to do to ensure proper safety measures. Do not use open flame lighting.

Our company attaches great importance to the quality of wine, winemaking process steam requirements provided very strict, party fast boiler provides fully meet our needs, give us a brewery to provide strong support. --customer feedback

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